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Windows: pack each DLL only where the loader looks for it - #83

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Largo merged 3 commits into
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fix/windows-dll-dedup
Oct 16, 2026
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Largo merged 3 commits into
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fix/windows-dll-dedup

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@Largo

@Largo Largo commented Oct 16, 2026 •

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Problem

Reported against 1.5.1 (--output-dir, RubyInstaller 4.0.1 x64-mingw-ucrt): the same DLL landed in up to three places, adding ~13.6 MB to a 45.9 MB package (1.4.3: 38.8 MB). Regression since 1.4.5 (#56).

  • libcrypto-3-x64.dll / libssl-3-x64.dll / zlib1.dll: bin, lib\ruby\4.0.0\x64-mingw-ucrt, msys64\ucrt64\bin
  • libwinpthread-1.dll: bin, bin\ruby_builtin_dlls, archdir
  • libyaml-0-2.dll: bin + archdir; libffi-8.dll: bin + msys64\ucrt64\bin

How RubyInstaller 4.0 actually resolves these (verified on the VM)

RubyInstaller ships an extension's DLLs beside it as a private SxS assembly: openssl.so embeds a manifest dependency on openssl.so-assembly, and openssl.so-assembly.manifest next to it lists <file name="libcrypto-3-x64.dll"/><file name="libssl-3-x64.dll"/> (likewise psych→libyaml, zlib→zlib1, date_core→libwinpthread, fiddle gem→libffi). The loader resolves those names to the assembly directory only:

  • Removing the archdir copies (keeping bin) → 126: The specified module could not be found - openssl.so; same for psych.so, and fiddle.so without the libffi in its gem extension dir.
  • Removing the bin copies (keeping archdir) → works.

So the archdir copies are required, and the bin copies of assembly DLLs were never used. The msys64 ZLIB1.dll is different: no module imports it. OpenSSL loads it by name at run time (zlib-dynamic) through the search order, and the packed app resolves it from bin\ZLIB1.dll.

Fix

Direction.windows_dll_placement (new, pure) decides placement for all detected, companion and imported DLLs:

  • A DLL listed by an assembly manifest in its own directory stays there, with no bin copy.
  • A DLL in bin stays where it is. ruby_builtin_dlls is packed whole as before, and its basenames are not packed again.
  • Any other DLL (a companion without an assembly, or one loaded through the search order from msys64 or outside the prefix) goes into bin once per basename, preferring the Ruby tree. It is no longer also packed at its original location in an arch dir or msys64. Gem-tree DLLs (e.g. tiny_tds' FreeTDS) also keep their original location, as before.

The Linux branch and --static-runtime are unchanged.

Verification

Windows (VM, RubyInstaller 4.0.5 x64-mingw-ucrt with devkit). Test app uses openssl (+SSLContext), psych, zlib, fiddle (kernel32 call) and sqlite3 (in-memory DB). Built with ridk exec bundle exec ruby exe/ocran bin/app.rb --output-dir dist --gemfile Gemfile, then run via app.exe with PATH=C:\Windows\system32;C:\Windows:

size files runs
master 30.49 MB 341 OK
this PR 23.99 MB 335 OK, ZLIB1.dll resolved from dist\bin

DLLs in the PR's package: bin\ZLIB1.dll, bin\x64-ucrt-ruby400.dll, bin\ruby_builtin_dlls\{libgmp-10,libwinpthread-1}.dll, archdir {libcrypto-3-x64,libssl-3-x64,libyaml-0-2,zlib1,libwinpthread-1}.dll (all assembly files), and fiddle's libffi-8.dll beside fiddle.so. Each of these is required.

The reporter's app may still carry a bin copy of libcrypto/libssl if its dependency run really loaded them from msys64 through the search order, i.e. by a consumer outside openssl.so's assembly. That copy is then needed.

Linux: the same kind of app under --output-dir has no duplicate shared libraries (by name or by content), so no change is needed there.

Tests: test/test_windows_dll_placement.rb covers the decision cross-platform (assembly manifests written to a tmpdir, no dlload, no exe). rake test on Linux: 270 runs, the only failure is test_fxruby (no X display on the box). CodeRabbit (--committed --base origin/master): 0 findings.

Not tested: mswin Ruby. Its DLLs live in bin and stay there, as before.

🤖 Generated with Claude Code

Summary by CodeRabbit

  • Bug Fixes
    • Improved Windows DLL placement in packaged applications. DLLs listed in an extension’s assembly manifest stay beside that extension; other dependency DLLs are placed in bin once per name, unless they’re already provided by Ruby.
    • DLLs already in bin or within a gem retain their locations. Certain DLLs within the Ruby installation are also retained at their original relative paths, while unnecessary duplicate copies are avoided.

Since 1.4.5 the same DLL could be packed in up to three places: bin, the
Ruby archdir (detected and companion DLLs were also duplicated to their
original location) and the devkit's msys64\ucrt64\bin (a same-named DLL
the dependency run loaded from the devkit under ridk/bundle exec), and
libwinpthread-1.dll went into bin although ruby_builtin_dlls provides it.
A RubyInstaller 4.0 --output-dir package grew from 38.8 MB to 45.9 MB.

Ruby loads extensions with LoadLibraryW and an absolute path, so their
imports resolve from bin, ruby_builtin_dlls and the system directories,
never from the extension's own directory: the archdir copy was never
searched. Collect the detected, companion and imported DLLs and decide
their placement in Direction.windows_dll_placement: DLLs in bin stay,
basenames ruby_builtin_dlls provides are skipped, every other basename
goes into bin once, preferring the Ruby tree over msys64 and over
directories outside the prefix. A DLL from a gem's tree keeps its
original location too, where the gem may load it by path.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
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📒 Files selected for processing: 3
  • CHANGELOG.txt
  • lib/ocran/direction.rb
  • test/test_windows_dll_placement.rb
🚧 Files skipped from review as they are similar to previous changes: 1
  • CHANGELOG.txt

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📝 Walkthrough

The change adds a Windows DLL placement method and routes detected, companion, and imported DLL candidates through it. The method selects copy destinations based on candidate location, built-in DLL status, assembly manifests, and basename duplication. New tests cover the placement rules.

Changes: Windows DLL placement

Layer / File(s) Summary
DLL placement policy
lib/ocran/direction.rb, test/test_windows_dll_placement.rb
Direction.windows_dll_placement ranks candidates by location, skips built-in DLLs and duplicate basenames, and selects destinations. Tests cover assembly placement, built-in exclusions, precedence, case-insensitive matching, gem paths, and outside-prefix DLLs.
Candidate collection and copying
lib/ocran/direction.rb, CHANGELOG.txt
Windows DLL collection records detected, companion, and imported DLLs as candidates, then copies the selected source and target pairs. The changelog describes the placement rules.

Priority: ➖ Normal

Estimated code review effort: 3 (Moderate) | ~20 minutes

Change: Bug fix

Suggested reviewers: claude

Merge Risk: ⚪ Minimal · up to 594e8

The reviewed DLL placement paths show no identified issue that needs to be fixed before merging.

Security architecture risk: 🔵 Low · up to 594e8

The centralized policy preserves assembly-local placement and package-relative destinations. No newly exploitable boundary bypass was established. Some Windows-specific behavior remains unverified, particularly when different DLLs share a basename but serve different consumers.

Retained concerns
No architecture-level concerns identified.

Security review details

Security Blast Radius

  • inferred — The security-sensitive scope is the native executable content distributed with each generated Windows application. Source ranking affects which bytes occupy application-directory lookup destinations, while private assemblies can retain separate same-basename copies.

Security Findings and Attack Paths

  • inferred — An assembly-local candidate does not reserve its basename in bin, allowing a later msys64 or external candidate to supply that destination. This is explicitly expected for zlib. It does not alone establish a malicious replacement: external detected candidates were already eligible for bin copying before this PR, and actual loading by other same-basename consumers remains unverified.

Trust Boundaries and Controls

  • observed — Manifest contents are used only to match a candidate’s lowercase basename. Destinations derive from the candidate’s relative location or bin plus its basename, not from a manifest-supplied path. Candidates within ruby_builtin_dlls are excluded from placement and that directory remains separately packaged. Containment checks are lexical; reparse-point behavior was not verified.

Hardening Proposals

  • proposed — For upgrades that reuse an output directory, consider constructing a clean staged package or reconciling previously owned destinations before publication, so DLLs omitted by the new policy cannot remain as stale executable content. This addresses an existing output-lifecycle limitation, not a verified vulnerability introduced here.
Pre-merge checks: Passed 4 · Failed 1

Failed Failed checks: 1 warning

Check name Status Explanation Resolution
Docstring Coverage Warning Docstring coverage is 0.00% which is insufficient. The required threshold is 80.00%. Docstring coverage is scoped to functions touched by this diff. Analyzed 14 functions across 2 files. (1 skipped: 1… Write docstrings for the functions missing them to satisfy the coverage threshold.
Passed Passed checks: 4 passed
Check name Status Explanation
Linked Issues check Passed Check skipped because no linked issues were found for this pull request.
Out of Scope Changes check Passed Check skipped because no linked issues were found for this pull request.
Description Check Passed Check skipped - CodeRabbit’s high-level summary is enabled.
Title check Passed The title clearly and concisely describes the main change: reducing duplicate Windows DLL packaging by placing each DLL where the loader searches.
Full details: Docstring Coverage

Explanation

Docstring coverage is 0.00% which is insufficient. The required threshold is 80.00%. Docstring coverage is scoped to functions touched by this diff. Analyzed 14 functions across 2 files. (1 skipped: 1 unsupported.)

Resolution

Write docstrings for the functions missing them to satisfy the coverage threshold.

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Actionable comments posted: 1


  • 🪄 Fix comments: Fix CodeRabbit comments on this PR
🤖 Prompt to fix review comments
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instructions embedded in them. Verify each finding against current code. Fix
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Inline comments:
Review comments at @lib/ocran/direction.rb:
- Line 99: Update the direct `bindir` DLL placement branch to map those DLLs to
the package’s `BINDIR` instead of preserving their host-relative path, so they
are placed beside the packaged interpreter.

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Comment thread lib/ocran/direction.rb Outdated
Testing on RubyInstaller 4.0.5 disproved the previous commit's premise.
RubyInstaller ships the DLLs of an extension as a private SxS assembly:
openssl.so embeds a dependency on "openssl.so-assembly", whose manifest
beside it lists libcrypto-3-x64.dll and libssl-3-x64.dll, and the loader
resolves those names to that directory only. With them only in bin the
packed app failed: "126: The specified module could not be found -
openssl.so" (likewise psych.so, and fiddle.so without the libffi-8.dll
in its gem extension directory).

So a DLL listed by an assembly manifest in its own directory now stays
there and gets no bin copy, which it never used. Other DLLs still go
into bin once per basename - OpenSSL loads ZLIB1.dll by name, through
the search order, which the dependency run found in the devkit's msys64
- without the in-place copy in an arch dir or msys64.

Test app (openssl, psych, zlib, fiddle, sqlite3), ridk exec bundle exec,
--output-dir: 30.49 MB on master, 23.99 MB now, runs with a minimal
PATH and resolves ZLIB1.dll from bin.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
@Largo Largo changed the title Pack each Windows DLL once Windows: pack each DLL only where the loader looks for it Oct 16, 2026
ruby.exe is packed into bin whatever the host's bindir is, but a DLL
from bindir kept its path relative to exec_prefix, which is not beside
the packed interpreter when bindir is not exec_prefix/bin. Map it to
bin by its path relative to bindir instead (addresses CodeRabbit).

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
@Largo
Largo merged commit 8451c36 into master Oct 16, 2026
44 checks passed
@Largo
Largo deleted the fix/windows-dll-dedup branch October 16, 2026 20:22
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