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fix(stm32wl): improve reboot-to-DFU reliability - #11698

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caveman99 merged 1 commit into
meshtastic:developfrom
meshmy:fix/stm32wl-dfu-reboot-drain
Sep 2, 2026
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caveman99 merged 1 commit into
meshtastic:developfrom
meshmy:fix/stm32wl-dfu-reboot-drain

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@ndoo

@ndoo ndoo commented Sep 1, 2026

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What this does

Makes enter_dfu_mode_request reliably land the STM32WL in its ROM bootloader so a subsequent flash succeeds on the first try.

On develop the admin handler calls enterDfuMode()HAL_NVIC_SystemReset() inline, before the want_response ACK is sent and while the client still holds the console UART. The STM32WL ROM bootloader autobauds off the first byte it receives on USART1 (PB6/PB7) or USART2 (PA2/PA3).

This doesn't give enough time for both the Meshtastic device and the client to cleanly detach the port before any stray byte(s) remaining in the buffer or in the client app locks the autobauding of the bootloader at the previous baudrate - the bootloader is then stuck at 115200 or whatever baudrate the corrupted bytes got detected at.

This can only be cleared with an RST or a power cycle.

Changes

  • Defer the jump. enter_dfu now arms enterDfuAtMsec = millis() + 5s and returns, so the ACK goes out the normal path; Power::powerCommandsCheck() calls enterDfuMode() at the deadline. The 5 s is the client's detach window and the margin a WebSerial web-flasher needs (feat: STM32 (AN3155 UART bootloader) web flasher web-flasher#426). New enterDfuAtMsec global, #ifdef ARCH_STM32 only; arm site remaps a wrapped-to-0 deadline to 1, matching the existing GPS fixHoldEnds pattern. nrf52/rp2040 keep the inline call.
  • Drain the UARTs. enterDfuMode() now stops the GPS and flush/end's every configured UART (Serial, Serial1, Serial2) before the reset. Factored into quiesceSerial() and reused in cpuDeepSleep().
  • Fix the early-boot redirect. earlyBootCheck moves from constructor(101) to .preinit_array, so it runs ahead of the STM32 core's premain()/SystemClock_Config() regardless of link order, and resets RCC to its reset state (mirroring CMSIS SystemInit()) before jumping to system memory. No option-byte changes.

Known limitation

gps->disable() only issues a UBX sleep command. A non-u-blox or free-running GPS with no hardware enable/standby pin keeps transmitting on its UART; if that UART is USART1 or USART2 the ROM bootloader can still autobaud onto the GPS stream.

The above is an existing limitation for all STM32WL platforms and pre-dates this change. STM32WL designs should keep GPS UARTs off those pins or provide a way to power down / hold-in-reset the GPS before DFU.

Test plan

  • Build-verified: rak3172 (87.8% flash), russell.
  • Native C++ test suite unaffected — every hunk is behind #if defined(ARCH_STM32) or lives in main-stm32wl.cpp.
  • Hardware-verified on rak3172 (BOOT0-button bootloader entry as baseline reference): --enter-dfu → release port → wait untouched → STM32CubeProgrammer br=115200 -w -v -g 0x08000000 → "Activating device: OK" on the first attempt, every cycle.

Attestations

  • I have tested that my proposed changes behave as described.
  • I have tested that my proposed changes do not cause any obvious regressions on the following devices:
    • Other: RAK3172 (STM32WLE5) — hardware-verified reboot-to-DFU; rak3172 + russell build-verified.

Summary by CodeRabbit

Summary by CodeRabbit

  • New Features

    • Added delayed DFU mode transition on STM32 devices, allowing request acknowledgments to complete before switching modes.
    • DFU entry now occurs automatically after a brief delay.
  • Bug Fixes

    • Improved STM32 bootloader handoff reliability by resetting system state and preparing connected peripherals correctly.
    • Disabled GPS and safely closed serial connections before entering DFU mode to prevent communication interference.

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📝 Walkthrough

Walkthrough

STM32 DFU requests now schedule a five-second transition. The power loop enters DFU after the deadline. Bootloader redirection runs earlier, restores reset state, disables GPS, and quiesces UARTs before reset.

Changes

STM32 DFU flow

Layer / File(s) Summary
Schedule deferred DFU entry
src/main.h, src/main.cpp, src/modules/AdminModule.cpp, src/mesh/Throttle.h
STM32 builds expose enterDfuAtMsec. The admin request stores a five-second deadline and avoids the unarmed sentinel value.
Process the DFU deadline
src/Power.cpp
Power::powerCommandsCheck() detects an expired deadline, clears it, and calls enterDfuMode().
Prepare the STM32 bootloader transition
src/platform/stm32wl/main-stm32wl.cpp
The boot redirect uses .preinit_array, restores reset-related registers, disables GPS, and quiesces enabled UARTs before reset. Deep-sleep paths reuse the serial helper.

Estimated code review effort: 3 (Moderate) | ~20 minutes

Merge Risk: ⚪ Minimal · up to ff768

The PR defers STM32WL DFU entry and quiesces serial activity to improve reboot-to-bootloader reliability; no actionable merge-blocking risk remains based on the supplied evidence.

Sequence Diagram(s)

sequenceDiagram
  participant Client
  participant AdminModule
  participant Power
  participant STM32
  participant Bootloader
  Client->>AdminModule: request DFU mode
  AdminModule->>Power: schedule five-second deadline
  Power->>Power: detect expired deadline
  Power->>STM32: disable GPS and quiesce UARTs
  STM32->>Bootloader: reset and redirect to system memory
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🚥 Pre-merge checks | ✅ 4 | ❌ 1

❌ Failed checks (1 warning)

Check name Status Explanation Resolution
Docstring Coverage ⚠️ Warning Docstring coverage is 33.33% which is insufficient. The required threshold is 80.00%. Docstring coverage is scoped to functions touched by this diff. Analyzed 9 functions across 6 files. Write docstrings for the functions missing them to satisfy the coverage threshold.
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Out of Scope Changes check ✅ Passed Check skipped because no linked issues were found for this pull request.
Title check ✅ Passed The title clearly and concisely describes the main change: improving STM32WL reboot-to-DFU reliability.
Description check ✅ Passed The description explains the problem, implementation, architecture scope, known limitation, test plan, and completed attestations. It is complete and aligned with the repository template.
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⚡ Try this PR in the Web Flasher

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🧹 Nitpick comments (1)
src/mesh/Throttle.h (1)

37-39: 📐 Maintainability & Code Quality | 🔵 Trivial | ⚡ Quick win

Keep the sentinel entry within the comment limit.

Lines 37-39 add a three-line comment entry. Reduce this entry to one or two lines.

Proposed change
-    ///   0 = unarmed - Power.cpp rebootAtMsec/shutdownAtMsec (the cheapest pair to convert), plus
-    ///                 GPS.cpp fixHoldEnds and AdminModule.cpp enterDfuAtMsec, whose arm sites
-    ///                 remap a 0 result to 1 by hand.
+    ///   0 = unarmed - Power.cpp rebootAtMsec/shutdownAtMsec, GPS.cpp fixHoldEnds, and AdminModule.cpp enterDfuAtMsec.
+    ///   Their arm sites remap a zero result to one.

As per coding guidelines: “Keep code comments minimal - one or two lines, max.”

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In `@src/mesh/Throttle.h` around lines 37 - 39, Condense the sentinel entry
comment in the Throttle documentation to no more than two lines while retaining
the 0 = unarmed meaning and the referenced reboot, shutdown, GPS, and DFU
arm-site context.

Source: Coding guidelines

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Nitpick comments:
In `@src/mesh/Throttle.h`:
- Around line 37-39: Condense the sentinel entry comment in the Throttle
documentation to no more than two lines while retaining the 0 = unarmed meaning
and the referenced reboot, shutdown, GPS, and DFU arm-site context.

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📒 Files selected for processing (6)
  • src/Power.cpp
  • src/main.cpp
  • src/main.h
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  • src/platform/stm32wl/main-stm32wl.cpp

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- In enter_dfu, arm enterDfuAtMsec = millis() + 5s and return instead of
  resetting inline; the want_response ACK then goes out the normal path
  and Power::powerCommandsCheck() calls enterDfuMode() at the deadline.
  Nudge the deadline off 0 in the rare case the addition wraps to it,
  since powerCommandsCheck() reads 0 as unarmed. The delay is the
  client's detach window - and the margin a WebSerial web flasher needs
  (meshtastic/web-flasher#426).
- In enterDfuMode(), stop the GPS and drain/end every configured UART
  before the reset. The ROM bootloader autobauds off the first byte on
  USART1 (PB6/PB7) or USART2 (PA2/PA3), and on every WL variant a
  console UART or the GPS stream sits on those pins. Factor the drain
  into quiesceSerial() and reuse it in cpuDeepSleep().
- Move earlyBootCheck from constructor(101) to .preinit_array, ahead of
  the core's premain()/SystemClock_Config() whatever the link order, and
  reset RCC before jumping to system memory.

The handler used to reset the MCU inline, before the ACK was sent and
while the client still held the console UART. The STM32WL ROM bootloader
autobauds off the first byte received; a stray byte during the handoff
(a trailing protobuf frame, a port-close DTR/RTS glitch) desynced it and
left the device unreachable at any baud until a hard reset.

STM32WL only: every hunk is behind #if defined(ARCH_STM32) or lives in
main-stm32wl.cpp. nrf52, rp2040 and the rest are unchanged.

Known limitation: gps->disable() only issues a UBX sleep command, so a
non-u-blox or otherwise free-running GPS with no hardware enable/standby
pin keeps transmitting on its UART past this point. If that UART is
USART1 (PB6/PB7) or USART2 (PA2/PA3), the ROM bootloader can still
autobaud onto the GPS stream instead of the host. New STM32WL hardware
designs should keep GPS UARTs off those two bootloader-autobaud pins, or
provide a way to power down or hold the GPS in reset before DFU.

Assisted-by: Claude Sonnet 5 <noreply@anthropic.com>
Signed-off-by: Andrew Yong <me@ndoo.sg>
@ndoo
ndoo force-pushed the fix/stm32wl-dfu-reboot-drain branch from 49dedad to ff76868 Compare September 2, 2026 00:06
@ndoo

ndoo commented Sep 2, 2026

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Addressed the CodeRabbit nitpick — the enterDfuAtMsec entry in the Throttle.h sentinel-meaning comment is now two lines, within the one-to-two-line comment guideline.

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@ndoo Thanks for the update. I will review pull request #11698.


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@ndoo

ndoo commented Sep 2, 2026

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Review called too soon perhaps.

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@ndoo I will review the current changes in #11698.

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You need to cut down on the comments a LOT. Documentation does not live in code, especially if it burys the code itself.

@caveman99 caveman99 added the enhancement New feature or request label Sep 2, 2026
@caveman99
caveman99 added this pull request to the merge queue Sep 2, 2026
Merged via the queue into meshtastic:develop with commit 3c04a79 Sep 2, 2026
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@ndoo

ndoo commented Sep 2, 2026

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You need to cut down on the comments a LOT. Documentation does not live in code, especially if it burys the code itself.

Hmm I kept them because there's a lot of magic numbers. But I'll bear that in mind and if the same code is touched by me in future will trim it.

@ndoo
ndoo deleted the fix/stm32wl-dfu-reboot-drain branch September 2, 2026 13:03
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